Custom Printed PP Plastic Cups — America's Most Popular Cold Cup, 250 MOQ

Polypropylene is the cold cup of choice for smoothie bars, bubble tea shops, frozen yogurt chains, gyms, and fast-casual restaurants across America. BPA-free, recyclable #5, crack-resistant, corona-treated for lasting logo adhesion. 9–32oz, from $0.28/unit.

250
Unit MOQ
6
Sizes (9–32 oz)
BPA
Free — Code #5
$0.28
From / Unit

The Cold Cup Standard for High-Volume Branded Beverage Operations

Polypropylene (PP) is the single most used cold-drink cup plastic in the United States — and for good reason. It sits at the intersection of durability, cost, safety, and print quality that no other single material consistently achieves. PP is BPA-free by chemistry, recyclable (#5), crack-resistant under impact, and available in a wider size range (9oz to 32oz) than any other plastic cup we offer.

PP's defining physical property is its flexibility. Unlike rigid PS (polystyrene), PP flexes slightly under stress, making it far more resistant to cracking when dropped or squeezed. In high-traffic environments — stadiums, gyms, campus dining, theme parks — this flexibility translates directly to fewer broken cups and less waste.

Printing on PP requires a critical preparatory step: corona treatment. PP has a naturally low surface energy — inks don't bond to it reliably without surface preparation. High-voltage corona discharge oxidizes the PP surface, creating chemical bonding sites that allow screen-printing inks to adhere firmly and permanently. Every PP cup we print is corona-treated before ink is applied. This is a step some low-cost printers skip, resulting in logos that peel or chip within days of service.

For most branded cold-drink operations, PP delivers the best balance of brand impact, cost, and operational durability of any cold-cup material available. The widest size range, competitive unit pricing, and proven durability in the highest-volume environments in the country explain why PP holds the #1 position in US cold-cup usage year after year.

Custom screen-printed PP polypropylene cups

The Everyday Brand Workhorse

PP powers the branded cup programs of smoothie bars, boba shops, frozen yogurt chains, and campus dining operations. Cost-competitive, crack-resistant, BPA-free — the cold cup that works in any high-volume environment.

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Crack-Resistant Flexibility

PP flexes under impact rather than fracturing. Significantly more drop-resistant than rigid PS — ideal for busy environments where cups get handled, dropped, and squeezed.

Corona-Treated for Lasting Ink Adhesion

Every PP cup is corona-treated before printing — the step that ensures logos stay vivid through normal handling. We don't skip it.

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Widest Size Range — Up to 32oz

9oz to 32oz across 6 sizes. The only cold-cup plastic we offer in 32oz — ideal for large-format iced teas, lemonades, and oversized cold drinks.

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BPA-Free, Recyclable #5

No bisphenol-A by chemistry. Recyclable #5 — acceptance varies by municipality, with improving availability across US markets.

10 Reasons PP Is America's #1 Cold-Drink Cup

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Impact Resistance
PP's semi-crystalline polymer structure allows it to flex under impact rather than fracturing — substantially more drop-resistant than PS rigid cups. Critical in high-traffic service environments.
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Cost Competitiveness
From $0.28/unit at volume — the most cost-competitive branded cold cup available. Even budget-conscious brands can put their logo on every cup without compromising unit economics.
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Widest Size Range
9oz to 32oz across 6 sizes. The 32oz PP cup is unique to this material — ideal for large-format beverages like gallon-style lemonades or oversized iced teas.
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BPA-Free by Chemistry
PP is inherently BPA-free — the polymer does not use bisphenol-A in any stage of production. No special formulation, additive, or certification needed to support a BPA-free claim.
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Bold Print Appearance
PP's slight translucency creates a semi-opaque background that makes printed colors appear saturated and bold — no transparency complications. Colors look close to their design intent without underbase tricks.
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Frozen-Drink Compatible
PP remains flexible at cold temperatures, unlike some plastics that become brittle when frozen. Works well for slushies, frozen lemonade, and below-zero beverages without embrittlement cracking.
Corona-Treated Surface
Our corona treatment step is standard on every PP order — the step that separates durable long-service logos from cheap prints that chip in days. We do not skip this step for any customer or order size.
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Recyclable #5
PP carries recycling code #5. Municipal acceptance is improving across the USA. For eco-committed brands, PP offers a legitimate recycling claim where #5 acceptance is available.
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Food Contact Safe
FDA 21 CFR compliant for cold food and beverage contact. PP is among the most rigorously tested and broadly approved food-contact plastics in US regulatory history.
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Supply Chain Reliability
PP is the most widely produced food-contact plastic globally. Supply disruptions that affect specialty materials like PLA rarely affect PP — your orders ship on time even during market disruptions.

PP Cup Specifications

PropertyDetail
MaterialPolypropylene (PP) — Resin code #5
Available Sizes9 oz · 12 oz · 16 oz · 20 oz · 24 oz · 32 oz
AppearanceSemi-translucent (bold print appearance)
Surface TreatmentCorona-treated before printing — standard on every order
Print Colors1–3 spot colors per design
Pantone MatchingAvailable on orders of 500+ units
MOQ250 units per design
Standard Lead Time7 business days after proof approval
Rush Lead Time3 business days (surcharge applies)
Temperature RatingCold beverages; up to ~140°F (not for hot drinks)
BPA StatusBPA-free by chemistry
FDA StatusFDA food contact compliant (21 CFR)
Frozen DrinksCompatible — remains flexible at low temperatures
Recyclability♻ Code #5 — municipal acceptance varies
CompostabilityNot compostable
Prop 65Compliant

PP Cup Pricing by Quantity

Quantity 1 Color 2 Colors 3 Colors
Per unitTotal Per unitTotal Per unitTotal
250 units$0.80$200$0.96$240$1.16$290
500 units$0.64$320$0.77$385$0.92$460
2,500 units$0.38$950$0.46$1,150$0.56$1,400
5,000+ units$0.28$1,400+$0.34$1,700+$0.42$2,100+

Where PP Cups Dominate Cold-Drink Branding

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Smoothie & Juice Bars
PP's crack-resistance and wide size range make it the default for smoothie operations. A dropped 32oz smoothie in a PP cup typically survives. In PS, it doesn't — that durability difference matters every shift.
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Bubble Tea & Boba Shops
Bubble tea shops that prioritize bold logo colors over cup transparency choose PP. Printed colors appear fully saturated without the clear-PET underbase complications. Wide size range suits large-format boba builds.
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Frozen Yogurt & Ice Cream Shops
PP's cold-temperature flexibility makes it the right choice for frozen yogurt. Cold-brittle plastics crack in frozen-yogurt service — PP doesn't. The size range covers tasting cups (9oz) through large format (24oz).
Cold Brew & Iced Coffee Brands
Ready-to-drink cold brew and iced specialty coffee brands use PP for branded sampling and point-of-sale service. PP's semi-translucency lets dark coffee color show subtly — a premium visual effect without going full-clear.
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Gyms & Sports Facilities
Protein shakes, hydration drinks, and post-workout beverages served at gym juice bars. PP's crack-resistance is critical in gym environments where cups get squeezed, dropped, and handled roughly by active customers.
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Stadiums & Outdoor Venues
High-volume cold drink service at sports venues, concerts, and festivals. PP's durability, volume pricing, and size options (up to 32oz) make it dominant for large-venue branded cold drink service.
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Campus & University Dining
Campus dining halls, cafes, and student union food service. High volume, cost sensitivity, and durable cups that survive a campus environment all point to PP as the material of choice.
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Drive-Thru & QSR Chains
Quick-service restaurant chains with drive-thru cold drink programs. PP's per-unit cost at high volume and reliable print quality make it the primary branded cup for QSR cold beverage programs across the USA.
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Corporate Catering & Events
Corporate event catering, conference beverage service, and branded office refreshments. PP's wide size availability combined with a 250-unit MOQ makes it accessible for one-time branded events at any scale.

How We Screen Print PP Plastic Cups

1

Artwork Review & Digital Proof

We review your artwork for file quality, color setup, and printability on PP's semi-translucent surface. A digital proof is prepared and sent for your written approval before any production begins.

2

Corona Surface Treatment

Every PP cup passes through our corona treatment station before printing. High-voltage electrical discharge oxidizes the cup surface, creating chemical bonding sites for ink adhesion. This step is mandatory — we do not skip it on any order.

3

Screen Setup & Registration

Screens are prepared for each color in the design. Multi-color registration is set with precise mechanical stops to ensure color alignment accuracy of ±0.5mm across the print run.

4

Multi-Pass Color Printing

Each color is applied in a separate printing pass. Inks are UV-cured between each pass to prevent mixing and ensure clean color borders. Up to 3 spot colors available per design.

5

Final UV Cure & Adhesion Test

After all colors are applied, a final UV cure locks ink permanently to the corona-treated surface. Random adhesion testing (tape pull test on sample cups) confirms ink bond quality before the run is accepted.

6

Quality Inspection & Shipment

Color accuracy, registration, surface defects, and print completeness are verified across a sample of each run. Approved cups are sleeved and packed in protective cartons for ground shipping.

PP Cup Food Safety Standards

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FDA 21 CFR Compliant
PP meets FDA 21 CFR food contact requirements. One of the most thoroughly tested and broadly approved food-contact plastics in US regulatory history.
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BPA-Free by Chemistry
PP polymer chemistry does not use bisphenol-A. Inherently BPA-free — no special treatment, formulation, or certification required to make this claim.
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Exterior Inks Only
All screen-printing inks are applied to the exterior cup surface and UV-cured. No ink contacts the interior of the cup or the beverage at any stage.
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Cold Beverages Only
PP cups are rated for cold beverages — do not use with hot liquids above 140°F. For hot drinks, see our paper cup or PS cup options.
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Recyclable Code #5
PP is recycling code #5. Municipal acceptance varies — improving in most major US markets. Brands can make a legitimate recyclability claim where #5 recycling is available locally.
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Prop 65 Compliant
California Prop 65 compliant on PP resin and all ink components used in our screen-printing process at reportable thresholds.

PP vs. Other Cold Cup Materials

MaterialClarityHot DrinksFrozen DrinksEcoCostBest For
PP Plastic (this page)⭐⭐ Semi-translucent 140°F max Flexible when cold♻ #5 recyclable$Smoothies, boba, gyms, high-volume cold drinks
PET Clear⭐⭐⭐⭐⭐ Glass-like Cold only♻ #1 recyclable$$Premium visual branding, juice bars, cocktail bars
PLA⭐⭐⭐⭐ Clear 110°F max~ May deform🌱 Compostable$$$Eco brands, zero-waste events, farmers markets
PS Rigid⭐⭐⭐ Clear/opaque 175°F~ Can become brittle⚠ Limited recycling$$Hot+cold, finest logo detail, stadiums
Paper⭐ Opaque 200°F🌱 FSC+PLA options$$Coffee, hot+cold, eco brands
Foam⭐ Opaque 200°F⚠ Banned in some states$Lowest cost, best insulation, institutional

PP Cup Questions — Answered

Why is PP the most popular cold-drink cup in the USA?

PP combines the most important attributes for cold-drink brand operators: BPA-free by chemistry, recyclable #5, crack-resistant under impact, frozen-drink compatible, and available in the widest size range (9oz–32oz). Printed colors appear bold and saturated due to PP's slight translucency. Cost-competitive pricing at volume makes it accessible for brand programs of any size.

What is corona treatment and why does PP need it?

PP has a naturally low surface energy — inks don't bond well to it without surface preparation. Corona treatment uses high-voltage electrical discharge to oxidize the PP surface, creating chemical bonding sites that allow screen-printing inks to adhere permanently. Without it, inks on PP can peel or chip within days of service. Every PP cup we print is corona-treated before any ink is applied — this step is standard and non-negotiable.

Can PP cups hold hot beverages?

PP is rated to about 140°F — not suitable for hot coffee or tea. The cup can soften and deform above that temperature, creating a spill risk. For hot beverages, see our paper cups (200°F) or PS cups (175°F).

Are PP cups BPA-free?

Yes. Polypropylene chemistry does not use bisphenol-A at any stage of production. PP is inherently BPA-free — no special formulation or certification required. All HT Printers PP cups are BPA-free and FDA compliant for cold food and beverage contact.

Will PP cups crack when dropped?

PP is a flexible, semi-crystalline plastic — it flexes under impact rather than fracturing. A filled PP cup dropped from table height will generally survive without cracking. This is a significant durability advantage over PS rigid cups in high-traffic venues like stadiums, gyms, and fast-casual restaurants.

Are PP cups recyclable?

Yes — PP is recycling code #5. Curbside acceptance of #5 varies by municipality. Availability has been improving in recent years. For eco-committed brands, check local recycling program coverage for your target markets before making #5 recyclability claims to customers.

Can PP cups be used for frozen drinks?

Yes. PP remains flexible at cold temperatures and doesn't become brittle when in contact with frozen beverages. This makes PP a better choice than PS for slushies, frozen lemonade, frozen cocktails, and frosted drinks.

What is the largest PP cup size available?

The largest size is 32oz — available only in PP among our plastic cold cup options. The full PP size range is 9oz, 12oz, 16oz, 20oz, 24oz, and 32oz.

How does PP compare to PET for branded cold cups?

PET is crystal-clear (glass-like transparency) while PP is semi-translucent. PET is better when the drink color is a visual brand feature. PP is better for opaque bold-color branding and is more crack-resistant. PET has better resistance to acidic and alcoholic drinks. PP is typically less expensive at equivalent volumes. Both are cold-drink-only materials.

Do I need a white underbase for PP cup printing?

Not always. PP's slight translucency is enough to make most solid colors appear bold without a white underbase. For light-colored designs requiring maximum opacity on the cup's translucent surface, a white underbase may be recommended — we flag this during the free artwork review included with every order.

What is the minimum order for PP cups?

MOQ is 250 units per design. Volume pricing steps down at 500, 1,000, 2,500, and 5,000+ units. Each unique design has its own 250-unit MOQ.

What is the lead time for custom PP cups?

Standard lead time is 7 business days from artwork approval. Rush production (3 business days) is available for a surcharge. Most US destinations receive orders within 1–3 business days after production via ground shipping.

Can I get Pantone-matched colors on PP cups?

Yes — Pantone color matching is available on orders of 500 units or more. For orders of 250 units, we match as closely as possible to your Pantone specification using our standard ink mixing system. The free digital proof shows the expected color before production begins.

Put Your Brand on America's #1 Cold Cup

250 unit MOQ. 7-day production. Free proof. PP cups built for high-volume branded cold drink service.

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